Innovated Machine & Tool Co.  is featured in The Fabricator - August 2013 edition for being a cutting edge leader in the metal fabrication business! Click image to read the article.

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Innovated Machine & Tool Co.

250 Picketts Line

Newport, News 23603

 

Phone: 757-887-2181

Fax: 757-887-1822

 

Innovated Machine & Tool Co. Inc.
Innovated Machine & Tool Co. Inc.

Innovated Machine & Tool Co., Inc., uses the latest state of the art equipment, paired with our highly experienced staff, to create your custom orders!

 

 

 

Sheet Metal Fabrication

  • Amada EM3612ZRT 33-Ton Turret Punch Press with High Capacity Tool Rack and Automatic Tool Changer
  • Amada Vipros VPZ3510 PDC Turret Punch Press with auto loader/ unloader *
  • Prima Power Syncrono Laser 1530 HS 4000 watt Laser Cutting System and Shuttle Table with auto load/unload *
  • Mazak Laser Champion 510*
  • Boschert CU Profi CNC Copper Busbar Punch/Shear Machine*
  • Salvagnini P4 Panel Bender*
  • Salvagnini P2 Panel Bender
  • Amada HD 1003 ATC Press Brake
  • Amada HDS-8025 NT CNC Press Brake
  • Amada HFB CNC Press Brake
  • Toyokoki  APB-5620W CNC Press Brake
  • Chicago Model 68B Mechanical Press Brake, 8’ x 55 ton
  • Chicago Model 810-C Mechanical Press Brake, 10’ x 75 ton
  • Cincinnati Model 1810 Power Squaring Shear, ¼’’ x 10’

Machining

  • Fadal VMC5020A CNC Vertical Milling Center
  • Okuma Crown L1060 CNC Turning Center
  • Bridgeport Model 1J Vertical Milling Machine
  • LeBlond Model Regal Engine Lathe, 20’’ x 60’’
  • Hardinge Model DSM-59 second operation Lathe

Welding

  • ESAB Migmaster 250 Mig Welding Machines
  • ESAB Migmaster 251 Mig Welding Machines
  • Lincoln Electric SP-125 Plus Arc Welder
  • Miller DialArc HF-P Tig Welding Machine
  • Screen Pro Electronic Passivation Weld Cleaner

Finishing

  • Sherwin Williams Automated Powder Coating Line with 5 stage wash system*
  • JBI 12’ X 12’ Powder Booth
  • JBI Batch Oven

Other Equipment

  • Haeger Insert Machines
  • Ercolina Pipe & Tube Bender
  • Jet CTAS-12H-1 tilting arbor saw
  • Do-All Model C-80 horizontal automatic saw
  • Flexarm Tapping Head
  • Boyer Schultz model H612 Surface Grinder
  • Pexto 21’’ wide roll
  • Wysong and Miles 16ga. X 2'' roll

 

* Click on pictures below for more detailed information about this specific equipment

Amada Vipros 3510 Click image to watch video

Amada Vipros 3510

Combining the latest developments in CNC, machine and hydraulic punching technologies, the Vipros III is specifically designed for the high speed production of short-run sheet metal parts, especially those that incorporate forming. Up to a 20% increase in hit rate and sheet positioning speed over Vipros II model.  Click Picture to watch video of Amada at work.

 

AXIS DIMENSION: 50″ X 100″
MAX. MATERIAL THICKNESS .125″

AXIS TABLE SPEED: (X) 3,937 IPM
(Y) 3,150 IPM

HIT RATE 1″ CENTERS: 410 HPM
HIT RATE – MARKING FUNCTION 3000 SPM
FEED CLEARANCE UP TO 0.984″

TURRET CONFIGURATION : 58 STATION (4) – AUTO INDEX
24 (1/2″)
24 (1-1/4″)
4 (2″)

2 (3-1/2″)
2 (1-1/4″ AUTO INDEX)
2 (4-1/2″ AUTO INDEX)

Prima Power Syncrono Click image to watch video

Prima Power Syncrono


The laser allows to cut thin material with higher speed. The dynamics of traditional machines, however, are not adequate to exploit this higher performance: the laser allows higher speeds, but the conventional machine cannot keep up.

With its unique and revolutionary architecture and its 6 g acceleration, SYNCRONO is the only machine on the market which can match the dynamics necessary to laser technology on thin sheets. Also the energy efficiency of the SYNCRONO (small masses execute faster movements), is further enhanced with laser. This technology allows a drastic reduction of the electric consumptions, thanks to the use of lower powers and to the high efficiency of the source, thanks to the simplicity of the laser, without turbine and filters and with reduced optical chain.

Laser allows a widening of the range of materials which can be cut with SYNCRONO, including high reflecting ones, such as brass and copper.
Main Axes

Axis mm inches
X
3000
120
Y
1500
60
Z
130
5

Local Axes

Axis mm inches
U
100
4
V
100
4
Mazak Laser Turbo X Champion 510 Click image to watch video

Mazak Laser Turbo X Champion 510

 

A workhorse with exceptional flexibility

The new Super Turbo-X Champion marks a new era in laser design. Its modular construction incorporates the newest Mazak technology at an affordable price. You can perform continuous cutting, without changing lenses or nozzles, on different materials of varying thickness. It is a superior workhorse that can be added to an existing FMS, or easily expanded into an automated system down the road.

Non-stop cutting of different materials and thicknesses. Set-up times are slashed using the latest Mazatrol PREview. PC/CNC control Solid Takumi frame for ultimate rigidity. Constant beam length for optimum cutting 4′x 8′ worktable.  Click image to see video of Mazak at work.

 

Specifications
Resonator: 1800W
Max. cutting thickness: 12mm mild steel*
Bed sizes: 1.25m x 2.5m, 1.5m x 3.0m
Traverse speed: 24m/min
Special features: fast set-up times with super-charged optics

Salvagnini P4X-2516 Click image to watch video

Salvagnini P4X-2516

 


One of the main difficulties encountered during bending is caused by inconsistent machine behavior when producing parts of different material, quality or thickness. Different batches of material often yield different results (bends more or less closed) and show variations in machine behavior because of changing atmospheric conditions (temperature). Inconsistent behavior affects part quality and requires the product to be continually modified,leading to considerable material waste.

To assure consistent accuracy and to improve machine productivity, Salvagnini has implemented proprietary technology known as ABT™ (Advanced Bending Technology) in its Panel Benders. This is a set of components, formulas, algorithms and devices which are integrated into the Panel Bender in order to provide high performance and reliability. The ABT™ technology has been applied and implemented throughout all machine components-hydraulic, pneumatic, mechanical and electronic. The result is a hybrid adaptive panel bender which makes it possible to achieve unparalleled quality, with low consumption, high throughput and a minimum layout.

The most recent simulation technologies and the FEM analyses on dilation, force and structural distortion have led to component innovations, and to their mode of operation being redesigned, reinforced and modified so as to assure an extremely high degree of product repeatability, quality and reliability.  Click on the image to watch a video of the Salvagnini at work.

Specifications
Maximum length of incoming sheet (mm): 2795
Maximum width of incoming sheet (mm): 1524
Max. diagonal that can be rotated (mm): 2800
Maximum bend length (mm): 2500
Maximum bend height (mm): 165
Minimum thickness (mm): 0.5
Max. thickness and bend angle: 2.5 (± 90°)
steel, UTS 410 N/mm2 (mm): 2.1 (± 135°)
Max. thickness and bend angle: 2.1 (± 90°)
stainless steel, UTS 580 N/mm2 (mm): 1.6 (±130°)
Max. thickness and bend angle: 3.2 (± 90°)
aluminum, UTS 265 N/mm2 (mm): 2.5 (±130°)

Sherwin Williams Automated Powder Coat Line Click image to watch video

 

Sherwin Williams Automated Powder Coat Line


 

State of the Art Powder Wagner Coating Line by Sherwin Williams


The new Powoder Coat Line offers the most effiecent and highest quality powder coating capcity in the industry.  Some of the advantages gained are:

 

 

  • Powder Coating is a tougher finish than conventional wet paint.
  • Powder Coatings emit zero or near zero Volatile Organic Compounds (VOC's)
  • Powder Coating produces thicker coatings than conventional liquid coatings without running or sagging.
  • The overspray can be recycled - reducing cost and being more enviromentally friendly.  It also produces less hazardous waste than wet paint.
  • Powder Coating allows for a large range of special effects.
  • The Batch Powder Booth is available for part too large or heavy for the conveyor, or for quick color changes.
  • Consistent surface treatment - due to 5 stage washer.
  • Consistent Film Thickness Coating - Automated guns offer great consistency of the coatings, especially in regard to texture.
  • Coat defects are virtually eliminated due to side spray application which nearly eliminates spits.
  • Consistent Film Thickness Coating - Automated guns offer great consistency of the coatings, especially in regards to texture.
  • Superior Adhesion due to proper substrate conditioning.
  • Coating Durability Enhanced due to the curing system which ensures the the parts are cured correctly for maximum durability and chemical resistance.
  • Processing time is significantly faster due to automation.
  • Labor Efficiencies are increased - less time carting time between processes, more directed to value added tasks like managing quality and production activities.

Click picture to see video of Wagner Spray guns at work.

 

 

Copper Punching Machine  click image to watch video

 

 

Boschert - USA  CU Profi Model Hydraulic Copper Punching Machine

 

 

 

 

 

  • CNC controlled punching machine with 5 – 8 Heads using standard thick turret “B” station tools (up to 1-1/2” diameter).
  • Punching of copper bars up to 10' long (option up to 20') and with a width up to 8" and a thickness up to ½”.
  • Hydraulic system with 15 HP motor and oil chiller
  • Feeding system takes place with special clamps which ensures complete processing with little waste. This feeding unit is supported on a linar guide and AC servomotor which guarantees a repeatabilit of plus minus 0.004”.
  • Safety-protective-grating and light-barrier-system.
  • Hydraulic material clamping in y - axis on both sides of punch head ensures straight parts
  • Unloading table behind the punching head
  • User friendly graphic software
  • Automatic waste removal
  • Front table support 

Click image to see video of Boschert CU-Profi at work.

 


Technical Data

Punching pressure: 40 tons
Max. punch diameter: Standard 4 x 1.25” (any shape within 1.25" B-Station) 1 x Cut-off station 2.36" x 0.315" Optional up to 7 punching stations plus cut-off
Max. material thickness: Up to 0.394"copper with D. 1.25" up to 0.47" copper with max. D. 0.787"
Number of strokes: Approx. 180 / minute
Length: 22'
Depth: 6.5'
Height: 7.5'
Motor performance: 25
Weight: 10,800 lbs.

Need more information?

Please contact us at 757 887-2181. We are ready to take on your most demanding projects.

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